It took 3 1/2 hours to get the wheels off.
I tried everything possible other than wasting time taking the car off the stands and driving it with loose nuts. Eventually, my 50mm OD length of solid round aluminium bar and a ferkin big hammer worked.
My rims were locked solid, I near busted my knees doin' the 3 and 9, (an old trick).
I honestly should have just taken it for a drive with loose nuts but I've never had that level of locking and I've done a lot of mechanical work. Like you Carl, I used to make a living in the industry
It was only the start of the fun to come, a prelude (or car designers idea of foreplay).
I ruined my 12 tonne hydraulic press, Chinese made rubbish, but I have the technology, I can make it stronger, faster.....I can rebuild it.......
The $6 million dollar press

Seriously, I have a couple of new tilt cylinders from a 3 tonne forklift and a new hydraulic pump.....
Lucky I have a heap of steel plate and pipe as well as a couple of welders, I did temp repairs on the press, cut numerous pieces of pipe and modified the shape to do the job and, eventually got the old ball joints out. The upper ones were relatively easy to refit, the bottom were an absolute P.I.T.A.
I rang the local Ford dealer to enquire about them pressing the two lower ball joints. This is with the steering knuckles already removed from the car, the old ball joints removed, everything ready to go including new ball joints. I told them where to put their toys when they quoted me $75 each to press 2 new lower ball joints, that's $150 for what turned out to be 30 minutes work.
The quote gave me the incentive to destroy a former inventive design (playstation steering wheel platform) of mine to use a piece of pipe I had reinforced. Once I finally cut my welds (2 good quality cutting discs to remove a steel plate 150 X 45 X 10, got to learn to tack not melt on....) it took less than 30 minutes to press the ball joints in.
The head mechanic at Ford's name is Clint (CLINT), I think people simply assume it's LI, I think it's really U, and I'm going to ring the local Ford dealer today and tell them exactly that, and wait till I see the moron down the shops.............Thieving arsehole!
Today, I get to reassemble the whole lot, repack the hub bearings and put new brake pads in and, the new tie rod ends, shouldn't take too long, once I find my bloody grease gun.............
Then I can get 2 new front tyres, a wheel alignment (I don't do that myself, I don't have a good level area to measure accurately enough) and my car will pass the inspection. All I need do then is come up with the BS $576 third party insurance (compulsory vehicle insurance) which you lucky Americans have attached to your license.
Here, if you own 5 vehicles you pay the insurance 5 times, in the US it's attached to your license so if you own 5 vehicles, you pay it once....
We are ripped off on this, severely!